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Engineering Microstructures Homepage

Key strengths in aerospace alloys

Key strengths in aerospace alloys

We design alloys for next generation faster, cleaner and safer air travel.

Meet our team
Structure-property relationships

Structure-property relationships

Multi-scale correlative methods for characterisation, testing and modelling.

Check out our facilities
Advanced manufacturing

Advanced manufacturing

Seeking balance between fundamental discovery and industrial application.

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Interface engineering

Interface engineering

Expertise in '6 degrees of freedom' (crystallography and chemistry) characterization and engineering of interfaces.

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Interested in a PhD?

Interested in a PhD?

We train next generation leaders in physical metallurgy.

For PhD applicants
We are part of 3D additive!

We are part of 3D additive!

State-of-the-art microscopy techniques to analyse interfaces in 3D printed components.

Visit 3D additive website

A short video about us


Watch Sophie and her team introducing their research on engineering microstructures. Learn where these structural metallic materials are used in real-life applications. Get a glimpse at the state-of-the-art facilities available at UNSW Sydney Materials Science & Engineering, and hear what current students think about being part of engineering microstructures.

Selected recent publications


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Effects of high deposition rate during cold metal transfer additive manufacturing on microstructure and properties of Ti-6Al-4V

Additive Manufacturing 71 (2023) 103592. (OPEN ACCESS)

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Review of microstructure-property relationships in cast & wrought Ni-based superalloys with boron, carbon, and zirconium microalloying additions

Advanced Engineering Materials (2022) 2201514. (OPEN ACCESS)

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On the microstructure and texture evolution in 17-4 PH stainless steel during laser powder bed fusion: Towards textural design

Journal of Materials Science & Technology 117 (2022) 183-195. (OPEN ACCESS)

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Selected Projects


Highlights of our current research program on engineering microstructures are in aerospace materials, additive manufacturing and design of hierarchical microstructures.

More about current projects
  • All
  • Applied
  • Defence
  • Fundamental
  • UNSW sponsored

Encoding 3D microstructural gradients via metal additive manufacturing


S. Primig Australian Research Council Future Fellowship (FT240100398)

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Sustainable and robust Australian Ni-based superalloy manufacturing


S. Primig, S. Street Australian Research Council Linkage Project (LP230100155)

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In-situ grain boundary engineering during metal additive manufacturing


S. Primig, N. Haghdadi Australian Research Council Discovery Project (DP230101063)

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Advanced hard metals: microstructure-property-processing relationships


S.P. Ringer, S. Primig, C. Czettl Australian Research Council Linkage Project (LP190100850)

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Structure-property relationships of next generation aero-engine materials


S. Primig, S.P. Ringer, B. Oberwinkler Australian Research Council Linkage Project (LP190101169)

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Industry collaborations


Direct industry collaborations with leading specialty alloy manufacturers

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Microstructure control during additive manufacturing


Research to advance the frontiers of metal 3D printing has received a major boost, with a partnership between UNSW researchers led by AProf Sophie Primig, researchers at The University of Sydney and six US-based universities, receiving a $5 million grant for an additive manufacturing initiative in Australia.

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Advancing the Australian specialty alloy processing capability


S. Primig, Australian Research Council Linkage Project (LP180100144)

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Unlocking the diverse property profile of ultra-lightweight magnesium alloys


M. Ferry, S. Primig, N. Birbilis, P. Nakashima, Australian Research Council Discovery Project (DP190103592)

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Microstructural design of next generation Ni-based superalloys via conventional and advanced manufacturing


Sophie's UNSW Scientia Fellowship

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Engineering hierarchical microstructures in high strength low alloy steels


Sophie's Australian Research Council DECRA Fellowship (DE180100440)

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Latest News


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Dec 01, 2025

Dumplings and cocktail making class


We had a fun Monday afternoon end of year activity in King’s Cross learning how to make cocktails and Chinese dumplings. Thanks to Hubert and Jane for findings this great place. We were happy to have Ming join us too after his graduation. This was to say a big Thank You to all group members […]

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Dec 01, 2025

Ming’s graduation ceremony


Congratulations to Dr Ming Luo, our second 2025 PhD submitter, for graduating today. Ming has done an excellent job in his PhD, and we miss him! Luckily he continues to pursue research on metal additive manufacturing at The University of Sydney close-by. Great to meet Ming’s parents, partner and many friends and to take many […]

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Aug 19, 2025

Cindy’s and Stella’s graduation


Congratulations to Cindy for graduating with an outstanding PhD thesis from our group. Another round of congratulations to Stella who was our Honour’s student in 2024. Stella graduated with a Bachelor of Materials Science & Engineering degree and received the Perfect Engineering prize for her Honour’s thesis. So, double congratulations to our two superstars! Unfortunately, […]

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About Us


The team of engineering microstructures are leaders in microstructural engineering of superalloys, advanced steels and more.

We aim to achieve better properties than currently available by engineering the inner material structure, via advancing processing routes.

We are excited about the discovery of next generation of aerospace alloys in collaboration with industrial partners.

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Recent News


Dumplings and cocktail making class

Dec 1, 2025

Thesis submission dinner Bernd and Maxwell

May 29, 2023

Cindy’s and Stella’s graduation

Aug 19, 2025

Sophie‘s UNSW profile page


https://research.unsw.edu.au/people/professor-sophie-primig

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